Audi’s new 4.0 TFSI engine
Audi has once again lowered the fuel consumption of its engines. The 4.0 TFSI, which will make its appearance at the beginning of 2012 in the Audi S6, S6 Avant, S7 Sportback and S8, features the new “cylinder on demand” technology. Bentley was also involved in the development process of this new engine and will install the engine in the Continental GT in the near future.
When this twin-turbo V8 is operating at part-load, four of its
cylinders are deactivated. This lowers fuel consumption according to the
NEDC test cycle by about five percent and reduces emissions by
approximately 10 to 12 g/km (16 to 19 g/mile) of CO2. Add to this the
effect of the engine start-stop system – fitted in the Audi S models –
that shuts down the engine when the car is standing still, and the
reduction in emissions on Audi models can be as high as 24 g/km (38.62
g/mile) of CO2.
The occupants of cars equipped with this new technology enjoy the
same high standard of journey comfort as ever. When the 4.0 TFSI is
running on four cylinders, no unpleasant noise or vibration is evident
inside the car. This is achieved with two accompanying high-end Audi
technologies: Active noise control (ANC) and active engine mounts.
Cylinder deactivation on the new 4.0 TFSI is activated at low loads,
low to moderate engine speeds and in third gear or higher. If these
operating characteristics are present, the system closes the inlet and
exhaust valves of cylinders 2, 3, 5 and 8. Efficiency is then higher in
the active cylinders because the operating points are displaced toward
higher loads.
An enhanced version of the Audi valvelift system closes the valves by
means of sliding sleeves on the camshafts. Just before this happens,
the combustion chambers are filled with fresh air. Fuel injection and
ignition are shut down. The reduced internal cylinder pressure in
relation to the injection of exhaust gas is an important efficiency
factor.
The instrument-cluster display indicates when the four-cylinder
operating mode is active. If the driver depresses the accelerator pedal
firmly, the deactivated cylinders cut in again. All these changeovers
take place quickly and smoothly.
The “cylinder on demand” system is permanently ready for use, even
with the automatic transmission in the “S” mode and the dynamic setting
of Audi drive select. In the NEDC test it reduces fuel consumption by
around five percent. Add to this the effect of the start-stop system
that stops the engine when the car is at a standstill, and the system
can reduce fuel consumption by as much as 12 percent. The engine’s
efficiency potential becomes especially evident at the speeds at which
the car is most frequently driven. At 80 km/h (49.71 mph), for instance,
the gain in efficiency is 12 percent for all S models, and can still be
as high as seven percent even at a road speed of 130 km/h (80.78 mph).
When the 4.0 TFSI is operating in the four-cylinder mode, two
high-end technologies counteract unwanted noise and vibration inside the
car: Active noise control (ANC) and active engine mounts.
ANC records the overall interior noise pattern in a precisely
differentiated manner at four microphones, and analyzes it to identify
potentially disturbing constituents. If necessary, the system then emits
an opposing sound via its loudspeakers, which cancels out the original
noise so effectively that the car’s occupants cannot hear it. The active
engine mounts use a similar principle. If the sensors detect vibration
from the engine, counter-vibration is stimulated until the vibration
falls to an imperceptible level.
The total effect of these high-end methods – Active noise control,
active engine mounts and fresh-air injection into the cylinders – is to
make Audi “cylinder on demand” technology both refined and highly
efficient. This solution is clearly superior to previous ones offered by
competitors. It provides customers with genuine fuel economy benefits
and yet no drawbacks – a crucial test that all Audi innovations have to
pass.
In the spring of 2012, when the new 4.0 TFSI becomes available in the
large Audi S models, its consumption in the S8 will be no more than
about 10 l/100 km (23.52 US mpg). The S6 and S7 Sportback will consume
distinctly less than 10 l/100 km. Two versions of the V8 engine will be
launched: with an output of 309 kW (420 hp) and a maximum torque of 550
Nm (405.66 lb-ft) for the S6, S6 Avant and S7 Sportback, the equivalent
figures for the S8 being 382 kW (520 hp) and 650 Nm (479.42 lb-ft)
torque.
The 4.0 TFSI incorporates a whole cluster of high-end technologies.
In addition to the “cylinder on demand” system they include twin-scroll
“biturbo” turbocharging, a comprehensive thermal management system,
minimized internal friction and innovative cylinder head construction
with the exhaust valves on the inside and fresh air intake on the
outside. This layout keeps the engine compact, with a length of only 497
mm (19.57 in) and short gas flow paths with minimum frictional losses.